MANUFACTURING
1. Rolling: The 4-high reversible finishing mill with the maximum load of 7000 tons minimizes internal defects even inly thick plates. Automatic gauge control and shape control systems can reduce not only the thickness deviation of plates but also improve the flatness.
2. Cooling: The cooling system enables the production of high strength steel without heat treatment through rolling and accelerated cooling. Using the mist cooling method with suction type, the system has a high cooling capacity and is able to maintain a uniform temperature gradient in the widthwise direction. This leads to a reduction of plate quality deviation.
3. Hot Leveling: The hot leveler is used to make superior quality flat plates by eliminating residual stress left on rolled plates.
4. Slitting: After
passing through the cooler, the plates undergo a dimensional accuracy
inspection and then cut into appropriate width and length according to
plate grade and thickness using either mechanical shearing machine or
flame planner. To obtain a higher degree of dimensional accuracy in
products, production conditions are determined by such factors as the
air knife gap and the nozzle size of the gas torch.
5. Heat Treatment: To
attain the plate structure demanded by customers, plates undergo heat
treatment after having the scale removed by shot blasters. The heat
treating facilities are of a non-oxidizing radiation tube type, which
produces scale-free heat-treated plates.
6. Ultrasonic Tester Checks: The
ultrasonic tester checks for blow holes, pipes, and laminations and
other internal defects. This test is performed to guarantee the internal
quality of plates demanded by customers.
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